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Aluminum Welding Guide

View technical guides for guidance on welding various metals and selecting the right Hobart Brothers filler metal solution for your application.

Aluminum Welding Guide

Miller Solutions Made for Aluminum

Miller offers a complete line of welding equipment that is easy to use and provides advanced features for welding aluminum such as hot start and crater fill parameters. This equipment with its superior puddle control and consistent arc quality is designed to produce x-ray quality welds for your aluminum welding needs.

Miller built the first TIG welders in 1946, invented AC Squarewave technology in 1976 and has continued to lead the industry ever since.

Miller TIG inverters provide superior arc performance that allows TIG perfection time and time again. Aluminum MIG applications provide increased productivity. Miller has designed MIG equipment that feeds aluminum consistently, offers excellent arc performance and is easy to use. Through superior controls and equipment design, Pulsed MIG has also become very easy to use and to train operators to make quality welds. In addition, the appearance of Pulsed MIG welds in some applications can rival that of a TIG weld.

MRO and Sign Applications: Our welding machines are rugged and reliable with simplified control panels, easy maintenance features and unrivaled quality, making aluminum welding profitable.

Pipe, Tube, Plate and HVAC Fabrication Applications: Our advanced features give you the precision you need at a price you can afford.

Ships/Boats, Emergency Vehicles, Aerospace and Trailer Applications: Whether you’re doing a high volume of aluminum welding or performing high quality welds, Miller aluminum machines offer the most controlled arcs in the industry—helping you to reach your production goals with ease, and the portability you demand.

Automotive and Automation Applications: Productivity is key when implementing a newly automated system or expanding an existing operation. Miller high volume production aluminum welders will meet your needs today.

Industrial Aluminum MIG Solutions

Experience the practical FEEL of a successful aluminum weld

Millermatic® 350P

Cost effective, light industrial all-in-one MIG/Pulsed MIG solution with easy-to-use interface for aluminum and steel wire welding on material up to 1⁄2 inch thick. Features built-in running gear for mobility.

AlumaFeedTM Synergic Aluminum System

Dedicated industrial-fabrication aluminum welding solution with advanced welding features that can handle larger weldments. Its lightweight push-pull feeder can easily be carried up to 135 feet from the power source for added portability.

InvisionTM MPa Plus System

Versatile industrial advanced system for large, high-duty cycle aluminum and steel weldments. Features push and/or push-pull benchtop feeder for easy switchover between solid, aluminum and tubular wires.

Industrial Aluminum TIG Solutions

Experience the practical FEEL of a successful aluminum weld

Dynasty® 200, 350, 700

Dynasty welders feature advanced inverter technology for the most flexible AC/DC TIG/STICK solutions in the welding industry. Compact, mobile designs offer superior arc performance and puddle control that set new standards for productivity and weld quality, while providing electrical savings and lowering the cost of operations.

For the highest-quality aluminum welds—there’s only one choice: Miller